Design, manufacturing, installation, and use of new dry process cement clinker equipment

Author: Xiong Huisheng
Publisher:
Publish Date: 2004-02-01
Features: This book describes the development of cement rotary kilns in China, summarizes the lessons learned during the development process, and presents the achievements made in the design and manufacturing of rotary kilns. It summarizes the experience in the design, manufacturing, installation, and use of rotary kilns, and incorporates the technical requirements of renowned foreign companies in manufacturing, installation, and use, providing a basis for establishing industry standards for rotary kilns in China. The book provides a detailed introduction to the development of preheater cyclone separators, describing the characteristics of three types of cyclone separators, with a focus on the evolution from oil-firing to coal-firing to low-quality coal-firing cyclone separators. It also details the research and design of high-efficiency cyclone separators with low pressure loss in preheater cyclones, and explains the structural and strength design calculations of cyclone separator cyclone shells, air ducts, discharging pipes, and flap valves. Additionally, it elaborates on the design, manufacturing, installation, and use requirements for cyclone separators, tertiary air pipes, and hot air duct expansion joints. Based on the accumulated experience in the design, manufacturing, and installation of preheater cyclone separators and the absorption of foreign technology, it provides a basis for establishing relevant building material industry standards in China.
Finally, the book discusses the design and manufacturing processes of China's single-tube coolers and new multi-tube coolers. It particularly provides a detailed description of the design process of grate coolers suitable for new dry process kilns, elaborates on the independently developed second-generation grate coolers in China, introduces the manufacturing patents of imported second-generation grate coolers, and describes the independently developed third-generation grate coolers in China. The book also introduces the working principles and structural features of the new third-generation grate coolers from the 21st century. Based on the experience gained in developing single-tube coolers and grate coolers, as well as the absorption of foreign technology in the software and hardware of imported grate coolers, it provides a basis for establishing building material industry standards in China for the design, manufacturing, installation, and use of grate coolers.