Material protection experiment

Author: Wang Fengping, Zhu Zaiming, Li Jie Lan
Publisher:
Publish Date: 2005-05-01
Features: This book is a fundamental course for the applied chemistry major in universities. It combines basic applied chemistry knowledge with metal corrosion theory to provide scientific training in metal protection. The book includes 31 experiments, divided into two parts: Part I (Experiments 1-15) primarily focuses on experiments related to the principles of metal corrosion, including weight loss methods for measuring metal corrosion rates, determination of various polarization curves, etc.; Part II (Experiments 16-31) primarily focuses on basic experiments in metal protection, including electroplating, chemical plating, anodic oxidation, metal phosphating, etc. The entire experimental content emphasizes metal protection technology, with most experiments demonstrating strong practical applicability. Through experimental activities, students can achieve the goal of integrating theory with practice, while also fostering creative learning, improving experimental skills, and enhancing problem-solving abilities. This book can serve as a textbook for universities and colleges offering applied chemistry, materials science, and other related majors in "Materials Protection Experiments." It can also be used as a reference for universities and colleges in chemical engineering, mechanical engineering, metallurgy, and related fields when teaching "Materials Protection Experiments." Additionally, it is available for reference by relevant engineering technicians.
Table of Contents
Table of Contents
Introduction 1
Part I: Principles of Metal Corrosion 9
Experiment 1 Principles of Metal Corrosion 9
Experiment 2 Determination of Metal Corrosion Rate by Weight Loss and Titration Methods 18
Experiment 3 Determination of Metal Corrosion Rate by Linear Polarization Method 26
Experiment 4 Determination of Metal Corrosion Rate by Resistance Method 30
Experiment 5 Determination of Metal Corrosion Rate by Charging Curve Method 35
Experiment 6 Determination of Anodic Polarization Curves of Passive Metals 40
Experiment 7 Determination of Cathodic Polarization Curves by Constant Current Method 51
Experiment 8 Determination of Potential Sequence in Electrochemical Corrosion 57
Experiment 9 Selection and Efficiency Determination of Inhibitors 63
Experiment 10 Selection of Inhibitors by Polarization Curve Method 68
Experiment 11 Evaluation of Inhibitors by Linear Polarization Method 72
Experiment 12 Diffusion of Hydrogen in Metals 77
Experiment 13 Branch Current Density-Potential Curves of Aluminum in NaOH Solution 81
Experiment 14 Determination of Critical Pitting Potential 87
Experiment 15 Cathodic Protection 91
Part II: Materials Protection 96
Experiment 16 Surface Pretreatment of Metals 96
Experiment 17 Neutral Salt Spray Corrosion Test 101
Experiment 18 Oxidation Treatment of Steel 108
Experiment 19 Chemical Oxidation of Aluminum and Its Alloys 112
Experiment 20 Electrochemical Oxidation of Aluminum and Its Alloys 118
Experiment 21 Zinc Plating without Cyanide 124
Experiment 22 HEDP Copper Plating 131
Experiment 23 Gold-like Electroplating 134
Experiment 24 Color Electroplating 139
Experiment 25 Phosphating Treatment of Steel 142
Experiment 26 Oxalate Treatment of Steel 149
Experiment 27 Sealing Treatment of Aluminum and Its Alloys Oxide Films 152
Experiment 28 Dyeing Treatment of Aluminum and Its Alloys Oxide Films 155
Experiment 29 Chemical Nickel Plating 158
Experiment 30 Chemical Copper Plating 163
Experiment 31 Performance Evaluation Method of Scale Inhibitors for Oilfields 167
Appendix 173
Appendix 1 Electrode Potential of Calomel Electrode Relative to Standard Hydrogen Electrode 173
Appendix 2 Solubility of Several Gases in Water 173
Appendix 3 Saturation Vapor Pressure of Water 174
Appendix 4 Literature Values of B in Linear Polarization Technology 174
References 175

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