Aluminum composite panel

Author: Zhang Zhong
Publisher:
Publishing Date: 2005-04-01
Features: This book is a professional publication on aluminum composite panels, introducing for the first time in a comprehensive and systematic manner the production technology, production equipment, raw material requirements, product performance, performance testing, and application technology in various aspects such as curtain walls and interior decoration. The book elaborates in detail on various issues in the production technology of aluminum composite panels, performance testing, and applications in curtain walls and interior decoration. It also includes relevant standards for aluminum composite panels and introductions to major production enterprises at the end of the book. The book combines theory with practice, featuring systematic and comprehensive content, making it suitable for engineering technicians and related personnel engaged in the production and application of aluminum composite panels, as well as for reference use by faculty and students of relevant professional colleges and universities.
Introduction: This book is a professional publication on aluminum composite panels, introducing for the first time in a comprehensive and systematic manner the production technology, production equipment, raw material requirements, product performance, performance testing, and application technology in various aspects such as curtain walls and interior decoration. The book elaborates in detail on various issues in the production technology of aluminum composite panels, performance testing, and applications in curtain walls and interior decoration. It also includes relevant standards for aluminum composite panels and introductions to major production enterprises at the end of the book. The book combines theory with practice, featuring systematic and comprehensive content, making it suitable for engineering technicians and related personnel engaged in the production and application of aluminum composite panels, as well as for reference use by faculty and students of relevant professional colleges and universities.
Table of Contents
Table of Contents
Chapter 1 Introduction
1.1 Basic Concepts of Aluminum Composite Panels
1.1.1 Definition and Structure of Aluminum Composite Panels
1.1.2 Classification and Specifications of Aluminum Composite Panels
1.1.3 Characteristics of Aluminum Composite Panels
1.2 Development History of Aluminum Composite Panels
1.3 Overview of Aluminum Composite Panels in Foreign Countries
1.3.1 Distribution of Product Brands
1.3.2 Market Share
1.4 Overview of Aluminum Composite Panels in China
1.4.1 Current Status of the Aluminum Composite Panel Industry in China
1.4.2 Sustainable Development of the Aluminum Composite Panel Industry
1.4.3 Prospects for the Aluminum Composite Panel Industry in China
1.5 Research on the Application of Aluminum Composite Panels in Curtain Walls
1.5.1 Basic Principles of Composite Panel Curtain Walls
1.5.2 Reliability and Safety of Aluminum Composite Panels
1.5.3 Durability of Aluminum Composite Panels
1.5.4 Analysis of Load-Bearing Capacity of Aluminum Composite Panels
1.5.5 Nonlinear Load Characteristics of Aluminum Composite Panels
1.5.6 Conclusions on Panel Structure
1.5.7 Calculation of Aluminum Composite Panel Curtain Walls
References
Chapter 2 Production Technology
2.1 Overview
2.2 Pre-treatment of Aluminum Coil
2.2.1 Purpose and Principle of Pre-treatment
2.2.2 Several Processes of Pre-treatment
2.2.3 Main Processes of Pre-treatment Technology
2.2.4 Conversion Coating Agents and Their Applications
2.2.5 Typical Pre-treatment Process Control
2.2.6 Wastewater Management in Pre-treatment
2.2.7 Common Quality Issues and Solutions in Pre-treatment
2.2.8 Development Trends of Pre-treatment
2.3 Coating Technology of Aluminum Coil
2.3.1 Purpose and Principle of Aluminum Coil Coating
2.3.2 Classification of Aluminum Coil Coating
2.3.3 Typical Aluminum Plate Coating Process
2.3.4 Waste Disposal in Coating Process
2.3.5 Common Quality Issues and Solutions in Aluminum Coil Coating
2.3.6 Development Trends of Aluminum Coil Coating
2.4 Overview of Aluminum Composite Panel Composite Technology
2.4.1 Definition of Composite Technology
2.4.2 Requirements for Raw Materials in Composite Technology
2.4.3 Composite Methods
2.4.4 Typical Composite Methods of Aluminum Composite Panels
2.4.5 Common Quality Issues and Solutions in Composite Technology
2.4.6 Auxiliary Production Processes
References
Chapter 3 Production Equipment
3.1 Development and Trends of Aluminum Composite Panel Production Equipment
3.2 Aluminum Composite Panel Aluminum Coil Electrolytic Treatment Equipment
3.2.1 Function Description of Electrolytic Treatment Equipment
3.2.2 Structural Form of Electrolytic Treatment Equipment
3.2.3 Introduction to Single Machines Comprising Electrolytic Treatment Equipment
3.3 Aluminum Composite Panel Infrared Ultra-short Wave Aluminum Coil Coating Equipment
3.3.1 Function Description of Aluminum Coil Coating Equipment
3.3.2 Structural Form of Coating Equipment
3.3.3 Introduction to Single Machines Comprising Coating Equipment
3.4 Aluminum Composite Panel Composite Equipment
3.4.1 Function, Working Principle, Current Status, and Development Trends of Composite Equipment
3.4.2 Function Description of Composite Equipment
3.4.3 Structural Form of Composite Equipment
3.4.4 Introduction to Single Machines Comprising Composite Equipment
3.5 Aluminum Composite Panel Processing Equipment
3.5.1 Function Description
3.5.2 Structural Form of Processing Equipment
3.5.3 Introduction to Single Machines Comprising Processing Equipment
References
Chapter 4 Raw Materials and Technical Requirements
4.1 Aluminum Base Materials for Aluminum Composite Panels
4.1.1 Overview
4.1.2 Basic Knowledge of Aluminum and Aluminum Alloys
4.1.3 Rolling of Aluminum and Aluminum Alloy Strip and Tape
4.1.4 Selection of Aluminum Tape for Aluminum Composite Panels
4.1.5 Technical Indicators and Inspection of Aluminum Tape for Aluminum Composite Panels
4.2 Core Material
4.2.1 Overview
4.2.2 Introduction to Polyethylene
4.2.3 Polyethylene for Aluminum Composite Panels
4.2.4 Flame-Retardant Polyethylene for Aluminum Composite Panels
4.3 Coatings
4.3.1 Introduction
4.3.2 Pre-Coated Coil Process
4.3.3 Pre-Coated Coil Coatings
4.3.4 Topcoat, Primer, and Backcoat
4.3.5 Polyester Resin Coatings
4.3.6 Acrylic Coatings
4.3.7 Fluorocarbon Coatings
4.3.8 PVDF Fluorocarbon Coatings and Their Application in Aluminum Composite Panels
4.4 Adhesive Materials
4.4.1 Overview
4.4.2 Adhesive Resins for Aluminum Composite Panels
4.4.3 Adhesion Mechanism
4.4.4 Production of Adhesive Resins for Aluminum Composite Panels
4.4.5 Performance and Testing of Adhesive Resins for Aluminum Composite Panels
4.4.6 Application of Adhesive Materials in the Composite Technology of Aluminum Composite Panels
4.5 Protective Films
4.5.1 Basic Knowledge of Pressure-Sensitive Adhesive Tape
4.5.2 Pressure-Sensitive Adhesive
4.5.3 Performance Testing of Pressure-Sensitive Adhesive
4.5.4 Main Raw Materials of Pressure-Sensitive Adhesive Tape
4.5.5 Production Process of Pressure-Sensitive Adhesive Tape
4.5.6 Application of Protective Films in Aluminum Composite Panels
References
Chapter 5 Quality Control in Production Process
5.1 Overview
5.2 Quality Control of Raw Materials
5.2.1 Acceptance Management and Inspection of Aluminum Plates
5.2.2 Acceptance Management and Inspection of Coatings
5.2.3 Acceptance Management and Inspection of Pre-treatment Agents
5.2.4 Acceptance Management and Inspection of Polyethylene
5.2.5 Acceptance Management and Inspection of Adhesive Resins
5.3 Quality Control in Pre-treatment Process
5.3.1 Incoming Section
5.3.2 Pre-treatment Section
5.4 Quality Control in Coating and Curing Process
5.4.1 Preparation Processes Before Aluminum Plate Coating
5.4.2 Coating, Curing, and Cooling Section
5.4.3 Product Rewinding Section
5.4.4 Inspection of Coating Performance
5.4.5 Management of Coating Rollers, Ovens, and Coating Mixing and Loading Operations
5.5 Quality Control in Composite Process
5.5.1 Core Material Extrusion Forming Section
5.5.2 Composite Section
5.5.3 Cooling and Setting Section
5.5.4 Cutting Section
5.6 Quality Control of Finished Aluminum Composite Panels
5.6.1 Inspection of Finished Aluminum Composite Panels
5.6.2 Type Inspection of Aluminum Composite Panels
5.6.3 Inspection Plan for Finished Aluminum Composite Panels
5.6.4 Packaging of Aluminum Composite Panels
5.7 Conclusion
References
Chapter 6 Product Performance Testing
6.1 Performance Technical Indicators
6.1.1 Appearance Quality
6.1.2 Dimensional Allowable Deviations
6.1.3 Physical and Mechanical Properties
6.2 Testing Requirements and Rules
6.2.1 Cutting of Test Samples
6.2.2 Test Environment Conditions
6.2.3 Inspection Rules
6.3 Inspection of Appearance Quality
6.3.1 Common Inspection of Appearance Quality
6.3.2 Color Difference Measurement
6.4 Inspection of Dimensional Deviations
6.4.1 Thickness
6.4.2 Length and Width
6.4.3 Diagonal Difference
6.4.4 Edge Straightness
6.4.5 Warpage
6.5 Physical Property Testing
6.5.1 Glossiness Testing
6.5.2 Surface Density
6.5.3 Coefficient of Thermal Expansion
6.5.4 Heat Deformation Temperature
6.5.5 Boil Water Resistance
6.5.6 Temperature Difference Resistance
6.6 Coating Performance Testing
6.6.1 Determination of Coating Thickness
6.6.2 Coating Hardness Testing
6.6.3 Coating Flexibility Testing
6.6.4 Coating Adhesion Testing
6.6.5 Abrasion Resistance
6.6.6 Stain Resistance
6.6.7 Washability
6.7 Mechanical Property Testing
6.7.1 Impact Resistance
6.7.2 Bending Strength and Bending Modulus
6.7.3 180°Peel Strength
6.7.4 Penetration Resistance and Shear Strength
6.8 Corrosion Resistance Testing
6.8.1 Acid, Alkali, and Oil Resistance
6.8.2 Solvent Resistance
6.8.3 Salt Spray Test
6.9 Durability Testing
6.9.1 Atmospheric Exposure Test
6.9.2 Artificial Accelerated Aging Test
References
Chapter 7 Variety, Performance, and Application of Aluminum Composite Panels
7.1 Variety of Aluminum Composite Panels
7.1.1 Classification Methods of Aluminum Composite Panels
7.1.2 Variety of Products by Product Use
7.1.3 Variety of Products by Surface Coating Material
7.1.4 Variety of Products by Surface Color
7.1.5 Variety of Products by Surface Pattern
7.1.6 Variety of Products by Specification Size
7.1.7 Variety of Products by Function
7.1.8 Variety of Products by Surface Treatment Method
7.1.9 Variety of Products by Coated Surface
7.2 Performance of Aluminum Composite Panels
7.2.1 Physical Properties
7.2.2 Mechanical Properties
7.2.3 Panel Coating Characteristics
7.2.4 Durability
7.2.5 Thermal Properties
7.2.6 Minimum Bending Radius of Compression Bending
7.2.7 Acoustic Performance
7.2.8 Maximum Stress at Bolt or Rivet Holes
7.2.9 Load Performance
7.2.10 Corner Strength After Grooving and Folding
7.2.11 Flame Retardancy
7.3 Application Areas of Aluminum Composite Panels
7.3.1 Building Curtain Walls
7.3.2 Outdoor Decoration
7.3.3 Indoor Decoration
7.3.4 Renovation and Refurbishment of Old Building Exteriors
7.3.5 Signboards, Identification Signs, and Advertising Signs
7.3.6 Fences, Balconies, Equipment Units, and Indoor Dividers
7.3.7 Vehicle Interior and Exterior Decoration
7.3.8 Residential Supplies (Equipment)
7.3.9 Underground Passages, Tunnel Wall Panels, and Metro Interior Walls
7.3.10 Other References
Chapter 8 Application Technology of Aluminum Composite Panel Curtain Walls and Roofs
8.1 Concept and Development of Metal Curtain Walls
8.1.1 Overview
8.1.2 New Developments in Metal Curtain Wall Materials
8.1.3 Characteristics of Aluminum Composite Panel Curtain Walls
8.1.4 Popular Trends of Aluminum Composite Panel Curtain Walls
8.2 Aluminum Composite Panels and Open-Cut Curtain Wall Systems
8.2.1 Application of Aluminum Composite Panels in Curtain Wall Systems
8.2.2 Classification of Metal Curtain Wall Systems
8.2.3 Principle and Advantages of Open-Cut Curtain Walls
8.2.4 Wind and Rain Protection of Open-Cut Curtain Walls
8.2.5 Application Prospects of Aluminum Composite Panels in Open-Cut Curtain Walls
8.2.6 Seam Treatment Technology of Aluminum Composite Panels in Open-Cut Curtain Walls
8.2.7 Case Studies of Aluminum Composite Panel Projects
8.3 Aluminum Composite Panel Roofs
8.3.1 Concept and Variety of Metal Roofs
8.3.2 Popular Trends of Contemporary Metal Roof Technology
8.3.3 Installation Technology of Aluminum Composite Panel Roof Systems
8.3.4 Project Examples and Used Systems
8.4 Processing Technology and Supporting Equipment of Aluminum Composite Panels
8.4.1 Machinability of Aluminum Composite Panels
8.4.2 Forming Processing of Aluminum Composite Panels
8.4.3 Connection of Aluminum Composite Panels
8.4.4 Surface Re-treatment Technology of Aluminum Composite Panels
8.5 Design of Aluminum Composite Panel Curtain Walls
8.5.1 Material Mechanical Property Indicators of Aluminum Composite Panels
8.5.2 Calculation of Stress and Deflection of Aluminum Composite Panels During Bending
8.6 Precautions in Installation and Construction of Aluminum Composite Panel Curtain Walls
8.6.1 Handling and Storage of Aluminum Composite Panels
8.6.2 Protection and Cleaning of Aluminum Composite Panel Surfaces
8.6.3 Processing and Installation of Aluminum Composite Panels
8.6.4 Removal of Surface Resin Residue and Long-Term Stains of Aluminum Composite Panels
8.7 Analysis of Common Quality Issues in Aluminum Composite Panel Curtain Wall Projects
Appendix 1 U.S. Installation and Construction Standards for Aluminum Composite Panels
Appendix 2 U.K. Installation and Construction Standards for Aluminum Composite Panels
References
Chapter 9 Interior Decoration Technology of Aluminum Composite Panels
9.1 Overview
9.1.1 Application of Aluminum Composite Panels in Interior Decoration
9.1.2 Characteristics of Aluminum Composite Panels for Interior Decoration
9.1.3 Aluminum Composite Panels for Interior Decoration
9.2 Several Common Interior Construction Methods
9.2.1 Flat Installation Method for Wall and Ceiling
9.2.2 Frame Nailing Method
9.2.3 Installation of Aluminum Composite Panels with Specific Aluminum Alloy Profile for Interior Decoration
9.3 Selection of Aluminum Composite Panels and Supporting Products
9.3.1 Selection of Aluminum Composite Panel Variety
9.3.2 Quality Inspection of Aluminum Composite Panels
9.3.3 Selection of Pressure-Sensitive Adhesive Tape, Offset Printing Boards, Laser Boards, and Perforated Boards
9.3.4 Inspection of Board Surface and Back Surface
9.3.5 Precautions in Material Selection of Supporting Products
9.4 Precautions in Installation and Construction Process
9.4.1 Pre-Construction Inspection
9.4.2 Precautions in Transportation and Storage
9.4.3 Precautions in Processing
9.4.4 Bending Processing of Aluminum Composite Panels for Cylindrical Decoration
9.4.5 Precautions in Construction Process
9.4.6 Maintenance of Aluminum Composite Panel Decorated Walls
References
Chapter 10 Environmental Coordination of Aluminum Composite Panels
10.1 Introduction to Clean Production
10.1.1 Concept of Clean Production
10.1.2 Content of Clean Production
10.1.3 Main Approaches to Implement Clean Production
10.1.4 Evaluation of Clean Production
10.1.5 Audit of Clean Production
10.2 Clean Production of Aluminum Composite Panels
10.3 Recycling and Utilization of Aluminum Composite Panels
10.4 Introduction to Environmental Load Assessment
10.4.1 Emergence of Life Cycle Assessment
10.4.2 Definition of LCA
10.4.3 LCA Methodology
10.4.4 Determination of Objectives and Scope
10.4.5 Life Cycle Inventory
10.4.6 Impact Assessment
10.4.7 Interpretation of Results
10.4.8 Mathematical Model for Environmental Load Calculation
10.5 LCA Research on Aluminum Composite Panels
10.5.1 Determination of Objectives and Scope
10.5.2 Life Cycle Inventory
10.5.3 Impact Assessment
10.5.4 Interpretation of Results
References
Appendix 1 Aluminum Composite Panel (GB/T17748—1999)
Appendix 2 Introduction to Major Domestic Aluminum Composite Panel Production Enterprises and Related Organizations
Appendix 3 Examples of Aluminum Composite Panel Decoration Engineering